Tri-tool 600RBL and 600SB Series OD Tracking Module Bedienungsanleitung

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92-0732 Rev. 131009
Model 600 SB and RBL OD Tracking Module
TABLE OF CONTENTS
CUSTOMER MESSAGE INSIDE FRONT COVER
1. ABOUT THE MANUAL 3
2. SAFETY PRECAUTIONS 3
3. GENERAL DESCRIPTION 6
4. SPECIFICATIONS 7
5. MAINTENANCE 8
6. OPERATION 10
7. CUTTING SPEEDS AND FEEDS 16
8. TOOL BITS 18
9. TROUBLESHOOTING 19
10. ILLUSTRATED PARTS BREAKDOWN 22
TOOL BIT RESHARPENING POLICY INSIDE BACK COVER
WARRANTY INFORMATION INSIDE BACK COVER
Seitenansicht 0
1 2 3 4 5 6 ... 33 34

Inhaltsverzeichnis

Seite 1 - 92-0732 Rev. 131009

92-0732 Rev. 131009Model 600 SB and RBL OD Tracking ModuleTABLE OF CONTENTSCUSTOMER MESSAGE INSIDE FRONT COVER1. ABOUT THE MANUAL 32. SAFETY PR

Seite 2

10TRI TOOL INC.92-0732 Rev. 1310096. OPERATION• Read the Operator's Manual for the OD Tracking Module and the Clamshell before you operate the

Seite 3 - 2. SAFETY PRECAUTIONS

11Model 600 SB and RBL OD Tracking Module92-0732 Rev. 1310096.03 MOUNT TRIPPER BRACKET ON CLAMSHELLCAUTION: Do not install cutting tools, like the

Seite 4

12Model 600 SB and RBL OD Tracking Module92-0732 Rev. 1310096.04 MOUNT MOUNTING ADAPTORS ON THE CLAMSHELL1. Congure the Clamshell for your appli

Seite 5

13Model 600 SB and RBL OD Tracking Module92-0732 Rev. 1310098. Remove the spring compression cap screws.9. Rotate the Headstock another full revo

Seite 6 - 3. GENERAL DESCRIPTION

14Model 600 SB and RBL OD Tracking Module92-0732 Rev. 131009Do the following if you need to correct the alignment:1. Loosen the two cap screws on

Seite 7 - 4. SPECIFICATIONS

15TRI TOOL INC.92-0732 Rev. 1310096.08 MACHINE OPERATION1. Read the Operator's Manual for the Clamshell model in use.2. Start the cutting ope

Seite 8 - 5. MAINTENANCE

16TRI TOOL INC.92-0732 Rev. 1310097. CUTTING SPEEDS AND FEEDS7.01 CUTTING SPEEDSUse the following table to determine the RPM you need:Pipe SizeTrue

Seite 9

17Model 600 SB and RBL OD Tracking Module92-0732 Rev. 1310097.02 CUTTING FEEDS• Use a very light feed for initial severing or until a continuous

Seite 10 - 6. OPERATION

18TRI TOOL INC.92-0732 Rev. 1310098. TOOL BITSFigure: 7. Typical Tool Bit Setup99-4347LH BEVEL, 37.5O99-0564SEVER99-4346RH BEVEL, 37.5O99-4346RH BEV

Seite 11

19Model 600 SB and RBL OD Tracking Module92-0732 Rev. 1310099. TROUBLESHOOTINGProblem: The Tool Bit chattersThe Tool Bit is loose or overextended.

Seite 13

20TRI TOOL INC.92-0732 Rev. 131009Problem: The Headstock is hard to rotate by handThe hydraulic motors are engaged.The clamping pads are too tight o

Seite 14

21Model 600 SB and RBL OD Tracking Module92-0732 Rev. 131009Problem: The Clamshell is slipping on the pipe or tubeThe clamping pads are not in ful

Seite 15

22TRI TOOL INC.92-0732 Rev. 131009BLOCK ASSEMBLY, OD TRACKING (P/N 08-0436)Parts List, Block Assembly, OD Tracking (P/N 08-0436)Item PartNo. No. Des

Seite 16 - 7. CUTTING SPEEDS AND FEEDS

23Model 600 SB and RBL OD Tracking Module92-0732 Rev. 131009TOOL BLOCK ASSEMBLY (P/N 48-0309)Parts List, Tool Block Assembly (P/N 48-0309)Item Part

Seite 17 - 7.02 CUTTING FEEDS

24TRI TOOL INC.92-0732 Rev. 131009PLATE ASSEMBLY, ODTM (P/N 24-1593)11023457689111213141918171615

Seite 18 - 8. TOOL BITS

25Model 600 SB and RBL OD Tracking Module92-0732 Rev. 131009Parts List, Plate Assembly, ODTM (P/N 24-1593)Item PartNo. No. Description Qty1. 20-

Seite 19 - 9. TROUBLESHOOTING

26TRI TOOL INC.92-0732 Rev. 131009BRACKET SLIDE ASSEMBLY, ODTM (P/N 47-1207)1102345691117 8

Seite 20

27Model 600 SB and RBL OD Tracking Module92-0732 Rev. 131009Parts List, Bracket Slide Assembly, ODTM (P/N 47-1207)Item PartNo. No. Description Qt

Seite 21

28TRI TOOL INC.92-0732 Rev. 131009SCREW ASSEMBLY, FEED, LEFT HAND (P/N 33-2039)Parts List, Screw Assembly, Feed, Left Hand (P/N 33-2039)Item PartNo.

Seite 22 - TRI TOOL INC

29Model 600 SB and RBL OD Tracking Module92-0732 Rev. 131009SPROCKET ASSEMBLY (P/N 38-0146)Parts List, Sprocket Assembly (P/N 38-0146)Item PartNo.

Seite 23

3Model 600 SB and RBL OD Tracking Module92-0732 Rev. 1310091. ABOUT THE MANUAL1.01 COPYRIGHTCopyright 2013. Proprietary property of Tri Tool Inc.

Seite 24

30TRI TOOL INC.92-0732 Rev. 131009BRACKET ASSEMBLY, ROLLERParts List, Bracket Assembly, Roller, Extension (P/N 47-1050)Item PartNo. No. Description

Seite 25

31Model 600 SB and RBL OD Tracking Module92-0732 Rev. 131009ADAPTER KIT FOR CLAMSHELLSParts List, Adapter Kit for 600SB Clamshell (P/N 05-1324)(for

Seite 26

32TRI TOOL INC.92-0732 Rev. 131009BRACKET ASSEMBLY, TRIPPERParts List, Bracket Assembly, Tripper (P/N 47-2477)For Model 614RBL thru 642RBL Item PartN

Seite 27

33Model 600 SB and RBL OD Tracking Module92-0732 Rev. 131009TRI TOOL INC.Parts List, Bracket Assembly, Tripper (P/N 47-2480)For Model 616SB only It

Seite 28

34TRI TOOL INC.92-0732 Rev. 131009BLOCK, TRIPPER, SUB-ASSEMBLY (47-2476)Parts List, Block, Tripper, Sub-Assembly (47-2476)Item PartNo. No. Descripti

Seite 29

4TRI TOOL INC.92-0732 Rev. 1310092.02 PERSONAL PROTECTIVE EQUIPMENT• Use standard safety equipment such as: hard hats, safety shoes, safety harness

Seite 30 - BRACKET ASSEMBLY, ROLLER

5Model 600 SB and RBL OD Tracking Module92-0732 Rev. 131009CAUTION: HYDRAULIC DRIVESDo not touch the components of hydraulic systems, except for t

Seite 31 - ADAPTER KIT FOR CLAMSHELLS

6TRI TOOL INC.92-0732 Rev. 1310093. GENERAL DESCRIPTIONThe OD Tracking Module is a mechanical accessory for the following Clamshells:• Models 616SB

Seite 32 - BRACKET ASSEMBLY, TRIPPER

7Model 600 SB and RBL OD Tracking Module92-0732 Rev. 1310094. SPECIFICATIONS4.01 OD TRACKING MODULEWeight: 31 lbs (14 kg).Figure: 1. Envelope Mod

Seite 33

8TRI TOOL INC.92-0732 Rev. 1310095. MAINTENANCE5.01 BEFORE USING THE EQUIPMENT FOR THE FIRST TIME1. Clean all components.2. Coat the components wi

Seite 34

9Model 600 SB and RBL OD Tracking Module92-0732 Rev. 1310095.05 TRIPPER BRACKET ASSEMBLY, LUBRICATION AND ADJUSTMENT1. Back off the Ball Pl

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